PP Strap Inward-Winding Conveyor-Type Fully Automatic Winding Machine
Product Introduction
This product is a highly integrated, fully automatic winding solution for PP strapping. Its core advantage lies in achieving a complete automated closed loop from “winding” to “finished product output.” The machine automatically performs a series of complex processes including winding, tube changing, strap cutting, head clamping, film wrapping, and 90-degree flipping for discharge. Operators only need simple setup via the touch screen to enable continuous, uninterrupted intelligent production. This significantly reduces labor dependency and intensity while ensuring consistent quality for every finished coil through precise program control. It is the ideal choice for enhancing end-of-line packaging efficiency.
Main Functions
1) Uses a servo motor for traversing guidance. Winds PP strapping bands with widths from 5 to 19 mm. Select the corresponding strap width on the touch screen for winding.
2) Requires a paper core (mandrel) and features automatic outer-layer film wrapping. After winding is completed, the machine stops automatically, replaces the paper tube, cuts the strapping band, clamps and secures the band head, wraps the outer layer with film, flips the finished coil 90 degrees onto the conveyor belt, returns to the origin, and continues the automatic winding process. The entire cycle is completed automatically.
3) The winding shaft is driven by a servo gear motor. The winding speed is regulated by controlling the angle position of the tension arm. Tension can be adjusted via the spring screw, allowing appropriate winding tension for strapping bands of different weights or widths, minimizing curvature deformation after winding.
4) After winding is complete, the discharged strapping band is automatically moved onto the conveyor.
5) Measurement modes: Two modes available: by length (meter) and by weight.
Technical parameter
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Category
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Parameter
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Specification
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Automation Features
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Automatic Tube Change
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Supported
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Automatic Strap Cutting & Head Clamping
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Supported
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Automatic Outer-Layer Film Wrapping
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Supported
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Automatic Flipping Discharge
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90° onto conveyor
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Operator Interface
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Touch Screen
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Core Drive
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Main Winding Motor
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Servo Motor, 1.5KW
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Traversing Guidance Motor
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Servo Motor, 0.4KW
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Conveyor Belt Motor
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Horizontal Gear Motor, 0.4KW
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Control & Sensing
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PLC System
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XINJE
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Sensors
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AUTONICS
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Pneumatic Components
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AIRTAC / DONGHAO
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FAQ:
Q1: How much labor can this “Integrated Automation” solution save me?
A1: Traditional winding requires manual operation for tube changing, strap cutting, handling, etc. Our equipment automates all these processes. Typically, it reduces the operator requirement at a winding station to just one person for supervision and paper tube replenishment, resulting in significant labor cost savings.
Q2: What if an error occurs in the automated process? Will the machine alarm?
A2: The machine is equipped with a comprehensive sensor detection system (e.g., proximity switches, photoelectric sensors) and PLC logic control. If issues such as missing paper tubes, strap breakage, or insufficient air pressure occur during the automatic cycle, the machine will immediately display a clear fault alarm message on the touch screen and stop, allowing for quick troubleshooting.
Product Tags:
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The Integrated Automation Solution for PP Strap Coiling Images
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